Job Description

Job Summary

The Hardware Technician II is an intermediate-level position responsible for the disassembly, repair, overhaul, modification, alignment, assembly, and diagnostic evaluation of mechanical systems and trainer devices.

Essential Job Functions

• Independently performs operational diagnostics of complete trainer systems, analyzes results, and conducts disassembly, repair, overhaul, modification, system integration, synchronization, and final inspection to ensure conformance to specifications.
• Disassembles and inventories mechanical components and systems.
• Uses engineering drawings, schematics, and technical directives to fabricate subsystems or units as required.
• Assembles subsystems or units into complete systems, ensuring proper alignment and synchronization for operational functionality.
• Troubleshoots complete systems or individual units, analyzes issues, and performs corrective actions to meet specifications.
• Utilizes hand tools, calibrated instruments, and power tools such as torque wrenches, micrometers, calipers, gauges, and fixtures.
• Removes and installs components to facilitate mechanical, structural, or surface repairs.
• Reworks components such as hydraulic/pneumatic actuators, valve assemblies, and pumps by replacing defective parts or installing modification kits.
• Inspects and tests components, assemblies, and systems for fit, alignment, performance, and compliance using measuring instruments and test equipment.
• Adjusts, repairs, or replaces parts and assemblies to ensure proper system functionality.
• Aligns and positions subassemblies using measuring tools and blueprint references.
• Assembles prefabricated parts into subassemblies.
• Cleans, oils, and prepares system components prior to assembly.
• Joins structural assemblies such as wings, tails, or fuselage components.
• Determines repair requirements using applicable technical manuals (TMs).
• Safely handles equipment and materials.
• Works standard schedules with overtime and alternate schedules as required.
• Travels short-term to complete off-site work.
• Performs additional duties as assigned.

Supervisory Responsibilities

• None

Job Requirements

Knowledge, Skills, and Abilities

• Comprehensive knowledge of aerodynamics for fixed or rotary wing aircraft or missiles.
• Strong understanding of hydraulic, pneumatic, and mechanical systems including actuators, gearboxes, engines, and landing systems.
• Knowledge of calibrated tools and testing equipment.
• Working knowledge of materials such as metals, plastics, fabrics, and lubricants, as well as shop equipment and measuring devices.
• Ability to read and interpret engineering drawings, schematics, and technical documentation.
• Skilled in diagnosing and repairing integrated aircraft systems in simulated environments.
• Experience in system disassembly, repair, overhaul, modification, assembly, and operational testing.
• Leadership ability to guide, mentor, and support lower-level technicians.
• Ability to inspect, evaluate, and ensure quality of completed work.
• Strong problem-solving skills for complex mechanical systems.
• Effective verbal and written communication skills.
• Ability to obtain a security clearance when required.

Education and Experience

• High school diploma or GED equivalent required.
• Minimum of five (5) years of related experience required.
• Experience with aircraft mechanical, airframe/structural, hydraulic, and pneumatic systems preferred.

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